Making
a Service Truck
By Dave Tallon, Tallon Custom Collectables
Keeping
any piece of equipment running requires some form of routine preventive
maintenance, and, unfortunately, likely requires some unscheduled
repairs as well. Most of the preventive maintenance can be scheduled to
occur when a tractor is in the shop, but frequently repairs must be done
in the field. When performing these types of repairs, a well
equipped service truck can be a life saver. For this reason, you
might want to add a service truck to your collection or display.
The most common type of 1/64 service truck is Ertl's Ford Super-duty.
Ertl has produced these for around 10 years now, so there are plenty of
them around in wide variety of colors. So far, John Deere is the
only major manufacturer to license one of these with their company
markings, so if your preference is for a non-green brand, you will have
to find a custom one or make your own. Fortunately, this isn't
hard to do.
While
the number of service trucks licensed by equipment manufacturers is very
limited, the number of pickups that have been licensed is not. You
can find pickups already branded with your favorite make of tractor for
almost every manufacturer from the late 80's through present day.
Making a dealer service truck for your brand is often as easy as lifting
the decals off of one of the branded
pickups, and applying them to a service truck. In most cases, the
decals can be removed from the truck by sliding a modelers knife under
the decal and gently peeling it back. Sometimes they can then
simply be reapplied to your service truck, although most of the time you
must add some glue to them to help get them to stick adequately.
Another
option is removing the cab from one of the branded pickups, and
exchanging it for the one on one of the service trucks. This is
easy to do on the Ertl Fords F-350's since the cab and bed are seperate
units. By drilling out the rivets on the underside of the truck,
you can remove either portion. Once that is done, it's just
a matter of getting the colors of the cab and bed to match. This
can be more difficult than it seems, and even if both the cab and the
bed are white, they may not match. In this case you must settle
for them being different, paint one to match the other, or better yet,
repaint both to ensure that they match.
Although it is not as easy to do as the Ford trucks, service trucks can
be made from Dodge's and GMC/Chevy pickups as well. The challenge
with these is that Ertl made them with the cab and bed as one piece, so
they must be cut apart. Cut them at the front of the bed, leaving
the front wall of the bed to use as the back of the cab. Grind or
sand any burrs or rough spots as necessary to give the back of the cab a
smooth finish. The Dodge, since it is a regular cab like the Ford,
will fit on the Ford chassis with only slight modifications. Since
the GM trucks are extended cabs, you will want to reuse their chassis
and just add a service bed to them.
 
If your display or collection demands a more substantial service truck
than a pickup based one can provide, you can also make one from a medium
or heavy duty truck. One common way to do this is to use one of
Ertl's Ford F-650 trucks with a service bed from the lighter-duty Fords.
Like the pickups, Ertl has offered the F-650 equipment delivery trucks
for most brands, so they can easily be convered to a dealer service
truck. This conversion requires shortening the rear frame to fit the
bed, and modifying the bed to fit larger tires. You will also
likely have to relocate the rear axle by attaching a piece of brass
tubing to the frame for the axle to run through.
 
If you go through the trouble to custom build a service truck, you are
probably going to want to add some details to it as well. One of
the most prominent features I like to add is a service hoist. You
can make a simple, working hoist relatively easy out of brass stock.
I have included a list
of components and rough dimensions for the hoists I typically build.
On the pieces that require drilled holes, it is a good idea to drill the
holes before you cut them to length, because many are so small they are
nearly impossible to hold while you are drilling after they are cut out.
Once your pieces are all made, begin assembly by inserting the outer
boom and cylinder into the mast. Pin these in place with a section
of small nail or paper-clip bent into a "U" shape to fit into
both holes. Use a small amount of glue to secure this in place.
Once the glue has dried, move the boom and cylinder to make sure the
glue did not freeze them as well. Bend
another section of paper-clip into a U shape that will fit over the
boom. Put this piece through the eye on your cylinder rod and
insert the cyclinder rod into the cylinder body. Place this
U-shaped piece over the boom in a location that allows the cylinder rod
to move in and out of the body as the boom raises and lowers. Once
you have the location chosen, glue it in place. Place your pivot
pin in the lower part of the mast, and crimp the mast over the pin.
Add some glue to keep it in place. Paint the hoist assembly.
They are typically white, but can be painted to match the service truck.
take care not to get paint on the cylinder rod, since they are typically
chrome and not painted. Since the fit of the inner boom into the
outer boom is too tight for paint, I usually just go over the inner boom
with a black magic marker to give it a little color.
Next you will need to mount the hoist to your truck. Hoists
typically mount to one of the back corners of the bed, usually on the
passenger side. I like to add some body filler in the area where I mount
my hoists on the underside of the bed. After you drill the hole
for your hoist pivot, this additional material helps make the hole
deeper and will help keep your hoist pivot from becoming loose.
In
addition to the hoist, you will probably want to add other details as
well. You can add painted on details like clearance lights,
headlight and grill features. Since many service trucks are base models
without alot of chrome, you can also paint the grill and wheels if you
like. You also may want to add other truck accessories like
mirrors, mudflaps or antennas, or other service truck equipment like
work lights, a headache rack, an on-truck welder or any other tools you
think you might need.
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Tallon Tips Article Index
03/2003
- Removing Tampos
04/2003 -
Detailing AGCO MFWD Tractors
05/2003 -
Making Your Own Decals
06/2003 -
Making 1/64 Pullers Pt. 1
07/2003 -
Making 1/64 Pullers Pt. 2
08/2003 -
Making a McCormick MTX
09/2003 -
Photographing Scale Models
10/2003 -
Making Custom Grain Trucks
11/2003 -
Detailing a White 4-270
12/2003 -
Making a John Deere 6030
01/2004 -
Getting Started in Customizing
02/2004 -
Dave Tallon's Custom Collection
03/2004 -
Building a C&D Steiger Wildcat Kit
04/2004 -
Building a Chevy Crew Cab Dually
05/2004 - Tire Customizing Basics
06/2004 - Making 4WD Pulling Trucks
07/2004 - Making Articulated 4WD Tractors
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